At MCG Epoxy Coatings Limited, we specialise in providing advanced flooring solutions tailored specifically for the stringent demands of the pharmaceutical industry.
Operating from our base in Lancashire and extending our resin flooring services across the North of England, we have earned a reputation for delivering high-quality, durable, and compliant resin flooring systems for the pharmaceutical industry.
We offer several resin flooring options, each suited to different areas within pharmaceutical environments:
Epoxy Resin Flooring: Renowned for its strength and durability, epoxy resin is ideal for areas in pharmaceutical plants that require robust floors capable of withstanding heavy traffic and equipment. Its seamless finish ensures there are no cracks or crevices where bacteria or mold could grow, maintaining a sterile environment.
Polyurethane Resin Flooring: This type of flooring provides excellent chemical resistance and a slightly more flexible surface than epoxy, reducing the fatigue of workers who stand for long periods. It is particularly suited to areas where potential chemical spills might occur, as it resists a wide range of organic and inorganic chemicals.
Antimicrobial Resin Flooring: Some areas within pharmaceutical facilities require additional protection against microbial growth. Our antimicrobial floors are treated with agents that inhibit the growth of bacteria, mould, and mildew, contributing to the overall cleanliness and sterility of the environment.
The installation of resin flooring in pharmaceutical settings is a precise process that requires thorough planning and meticulous execution:
Site Assessment: We begin with a detailed assessment of the existing conditions and specific requirements of the pharmaceutical facility. This includes understanding the layout, expected traffic, and any chemical exposure.
Surface Preparation: Proper preparation is crucial for a successful pharmaceutical flooring installation. We ensure the substrate is perfectly clean and level, using methods like diamond grinding or shot blasting to prepare the surface for optimal resin adhesion.
Application: The selected resin is mixed under controlled conditions and applied uniformly to the prepared surface. Special care is taken to maintain a clean environment during the application to prevent any contamination.
Curing and Finishing: After application, the resin needs time to cure. We monitor the environment to ensure optimal conditions for curing, which is crucial for achieving the desired chemical resistance and durability. Once cured, the pharmaceutical floor is tested to confirm it meets all specified performance criteria.
Flooring in pharmaceutical facilities must meet exceptionally high standards of cleanliness and safety due to the sensitive nature of pharmaceutical production. Floors must be impervious to prevent contamination, easy to clean and disinfect, and resistant to the chemicals commonly used in pharmaceutical manufacturing. Additionally, these floors must support a sterile environment by minimising the potential for bacterial growth and ensuring that they do not contribute to particle shedding which is critical in controlled environments.
Compliance with regulatory standards is non-negotiable in the pharmaceutical industry. Our resin flooring systems are designed to meet or exceed all relevant health and safety regulations, including those specified by the FDA and EMA. The resin floors are also engineered to withstand the rigors of heavy equipment and frequent, stringent cleaning protocols without deteriorating, thus maintaining their integrity and functionality over long periods.
Opting for MCG Epoxy Coatings Limited for your pharmaceutical flooring needs means choosing a partner committed to excellence and compliance. Our extensive experience in the industry allows us to offer not just pharmaceutical flooring solutions but a comprehensive service that includes consultancy, design, installation, and maintenance. We understand the critical nature of your operations and strive to provide flooring solutions that enhance your facility’s functionality and safety.
For pharmaceutical companies in the North of England and beyond, MCG Epoxy Coatings Limited represents a reliable choice for high-quality, compliant, and durable resin flooring. Our solutions are designed to support your efforts to maintain a clean, safe, and efficient production environment. Contact us today to find out how we can assist you in meeting your flooring requirements and contribute to the success of your pharmaceutical operations.
Maintain a clean, controlled working environment with a resin flooring system suited to pharmaceutical production and processing areas. MCG Epoxy Coatings installs seamless, hard-wearing finishes designed to support strict hygiene routines, frequent cleaning and demanding operational conditions. Contact our team to discuss the flooring requirements of your pharmaceutical facility.
Signs that a resin floor may need replacing include visible cracks, peeling areas, surface damage, worn sections and areas where the coating no longer provides the required protection. Discolouration, loss of slip resistance or difficulty cleaning the surface can also indicate that the flooring system is no longer performing as intended. A professional assessment can help determine whether repairs are suitable or if a full replacement is required.
Preparation is a key stage before installing a resin floor. The existing substrate is inspected to identify issues such as cracks, contamination, moisture or uneven areas. Methods such as diamond grinding or shot blasting may be used to remove surface contaminants and create a suitable profile for resin adhesion. Any repairs are completed before the resin system is applied to help achieve a reliable finish.
Standard epoxy flooring does not have antimicrobial properties by itself. However, pharmaceutical facilities may can benefit from specialist resin systems that include antimicrobial additives or coatings designed to help reduce microbial growth. The correct flooring specification depends on the requirements of the facility, cleaning procedures and the level of contamination control needed.
Pharmaceutical flooring must support strict hygiene, safety and contamination control procedures. Floors used in pharmaceutical environments are generally expected to be smooth, easy to clean, resistant to chemicals and able to withstand regular cleaning processes. The exact requirements depend on the type of facility, production area and applicable quality standards, so the flooring system should be selected based on the specific operation.
Maintaining epoxy flooring involves regular cleaning with suitable products, removing spills quickly and avoiding cleaning methods or chemicals that could damage the surface. Routine inspections can help identify wear or damage early, allowing repairs to be completed before larger issues develop. Following the manufacturer’s cleaning recommendations helps maintain the performance and appearance of the floor.
